• Design and develop high-precision opto-mechanical systems, including specialized optical mounts, alignment fixtures, and complex sub-assemblies for next-generation AR/VR applications.

• Create detailed 3D CAD models and production-ready drawings using SolidWorks, ensuring strict adherence to mechanical tolerancing and system-level integration.

• Collaborate closely with Optical Engineers to translate lens prescriptions into physical architectures, ensuring optimal system performance and precise optical alignment.

• Develop and maintain advanced optics bench setups for the testing, characterization, and validation of optical systems in a lab environment.

• Conduct rigorous tolerance analysis and mechanical simulations to troubleshoot integration issues and optimize structural stability against thermal and mechanical stress.

Lead full lifecycle mechanical design for outdoor-rated customer terminals, prioritizing sub-millimeter reliability and environmental sealing for residential/commercial deployment.

Own end-to-end product architecture from initial concept to tooling release, integrating complex mechanical systems and overseeing prototype validation.

Design for high-volume production (HVM) utilizing plastic injection molding, focusing on enclosure integration, ease of assembly, and global supply chain readiness.

Utilize Creo for advanced 3-D modeling and top-down design methodology, performing rigorous tolerance stack-up and applying GD&T to ensure assembly precision

• Engineer innovative mechanical components for cutting-edge optical modules in VR headsets

• Developed templates for quality report, expediting the identification and review of critical supplier quality issues

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Collaborated with rapid prototyping vendors to materialize experimental and demo concepts

• Designed various fixture designs prototypes to bolster design validation and support research experiment

• Coordinated with suppliers in Asia to ensure engineering releases align with manufacturability standards, particularly for injection-molded parts

• Crafted comprehensive test plans and executed mechanical tests yielding impactful results that guided design requirements

• Applied GD&T techniques along with tolerance analysis to ascertain assembly tolerance

· Design and develop next generation lavatory for Boeing 777

· Evaluating Industrial Design model and provide Engineering feedback

· Design new parts to ensure meet cost range and mechanical performance target

· Assessing product design needs and develop plans for new part design

· Define boundary condition investigation, supplier selection, space needs and layout requirements to meet the design objectives

· Design a complex assembly suitable for volume production accounting for ID requirements, part tolerances, manufacturability, cost and weight

· Build prototype, create test plan and perform mechanical test for early evaluation of design concept