• Established the company’s prototyping infrastructure by developing machine operating procedures (MOPs), redesigning shop layouts based on cross-team observation, and building a first aid and documentation system, enabling safer, more scalable workflows.
• Led fluid and deflection calculations to size motors, source components, and guide early product architecture, accelerating development timelines and reducing sourcing risks.
• Created complex SolidWorks assemblies using skeleton (parent/child) modeling; executed draft, cost, and weight analyses; applied DFM/DFA principles; and prepared vendor-ready production files, reducing part count and manufacturing costs.
• Conducted failure analysis on returned hardware, identifying root causes through mechanical teardown and field testing data, leading to design revisions that improved product reliability.
• Supported electrical engineering efforts through PCB soldering, firmware debugging, and testing large datasets using Python and pandas, enabling faster troubleshooting and clearer performance insights.